SPECIFICATION SHEET β’ SI METRIC
CAT: PROCESS
Circulating-Load Ratio (CLR)
Calculate grinding circuit circulating load ratio from ball mill feed, cyclone feed, overflow, and underflow sizing/assays.
π‘ Engineering Knowledge PrimerCirculating Load Ratio (CLR) compares the mass flow of recycled hydrocyclone underflow returned to a ball mill against fresh feed rate. Optimal grinding circuits operate at 200%β350% CLR; lower values cause overgrinding, while higher values risk cyclone rope discharge and mill overload.
OPERATING LIMITS β Circuit-ratio calculation: validate against the full circuit sample and classifier balance.
INPUT DESIGN PARAMETERS (SI)
%
%
%
CALCULATED SPECIFICATION OUTPUT
Circulating Load Ratio (CLR)
β¨165 %
| Mill Load Multiplier | 2.65 x Fresh Feed |
Technical Methodology & Engineering Principles
GOVERNING EQUATION
CLR = (Overflow % - Mill Discharge %) / (Mill Discharge % - Underflow %) Γ 100%
Assumptions & Scope
Closed-circuit grinding steady-state mass equilibrium.
Operating Range & Boundary
Use finite, physically meaningful inputs within the stated operating assumptions.