SPECIFICATION SHEET • SI METRIC
CAT: WATER-SLURRY
Plant Water Balance Calculator
Determine total plant water requirement, recycled water return from thickeners/tailings dam, and fresh makeup water intake.
💡 Engineering Knowledge PrimerPlant water balancing tracks total process water demand, thickener overflow recycling, and fresh makeup water intake. Maximizing recycling rates reduces environmental raw water extraction costs and maintains stable plant water chemistry.
CALCULATION SCOPE — Deterministic calculation within the published assumptions. Independently verify all design decisions and project-specific code requirements.
INPUT DESIGN PARAMETERS (SI)
t/h
m³ water / t ore
%
CALCULATED SPECIFICATION OUTPUT
Total Water Demand
💧1125 m³/h
| Recycled Water Return | 731.3 m³/h |
| Fresh Makeup Water Intake | 393.8 m³/h |
Related planning checklists
This calculator appears in the following engineering planning checklists:
Plant Water Balance & Audit
Environmental Engineer1. Plant Water Balance Calculator2. Particle Settling Velocity (Drag Correlation)3. Freshwater vs Recycled Water Ratio
Water Utility Pump Station & Energy Audit
Plant Operations Manager1. Plant Water Balance Calculator2. Pipe Velocity & Diameter Sizing3. Reynolds Number Calculator4. Pipe Pressure Loss Calculator5. Static & Total Dynamic Head (TDH)6. Pump Hydraulic Power Calculator7. Pump Operating Energy Cost Calculator
Water-Treatment Chemical Dosing Check
Environmental Engineer1. Plant Water Balance Calculator2. Wastewater Hydraulic Retention Time3. Water Treatment Chemical Dosing4. Sedimentation Tank Sizing5. Rectangular Tank Volume & Capacity6. Freshwater vs Recycled Water Ratio
Technical Methodology & Engineering Principles
GOVERNING EQUATION
Total Water = Dry Ore Rate × Process Water Ratio
Recycled Water = Total Water × (Recycle % / 100)
Fresh Makeup = Total Water - Recycled Water
Assumptions & Scope
Steady state process water circuit without unmeasured evaporation losses.
Operating Range & Boundary
Use finite, physically meaningful inputs within the stated operating assumptions.
Peer Reference: Wills' Mineral Processing Technology (8th ed.), Chapter 15.