Engineering planning checklist

HVAC Controls & Automation

Scale sensor signals, tune PID loops, and calculate chilled water capacity.

Use as a checklist, not an automated design workflow. Complete and verify each calculation independently. Only explicit carry-forward links move a compatible value; all other inputs remain your responsibility.

What this workflow covers

Scale sensor signals, tune PID loops, and calculate chilled water capacity.

This 4-step checklist is intended for controls engineer. Confirm each linked calculator's units, formula, assumptions and operating limits before using the result in a project decision.

Checklist progress0 of 4 steps checked
Sequence Execution
1

4-20mA Analog Sensor Signal Scaling

Convert a raw 4-20mA sensor signal to calibrated engineering units (IEC 61131-3 compliant).

WORKFLOW INSTRUCTION:Confirm the published assumptions, enter the project data, and record the result and operating limits for 4-20mA Analog Sensor Signal Scaling.
2

PID Controller Loop Tuning (Ziegler-Nichols)

Scope-limited calculation

Calculate P, PI, and PID gain constants (Kp, Ti, Td) using closed-loop Ziegler-Nichols ultimate gain method.

WORKFLOW INSTRUCTION:Confirm the published assumptions, enter the project data, and record the result and operating limits for PID Controller Loop Tuning (Ziegler-Nichols).
3

Heat Exchanger LMTD & Temperature Efficiency (TEMA)

Calculate Logarithmic Mean Temperature Difference (LMTD) for counter-flow and parallel-flow shell & tube heat exchangers.

WORKFLOW INSTRUCTION:Confirm the published assumptions, enter the project data, and record the result and operating limits for Heat Exchanger LMTD & Temperature Efficiency (TEMA).
4

Industrial Chilled Water Cooling Capacity (HVAC)

Calculate industrial chiller cooling duty (Tons of Refrigeration & kW) from chilled water flow rate and temperature difference (Ξ”T).

WORKFLOW INSTRUCTION:Confirm the published assumptions, enter the project data, and record the result and operating limits for Industrial Chilled Water Cooling Capacity (HVAC).

Target Persona

Controls Engineer
Typical End User