Industrial Engineering Workflows & Calculation Checklists

Each published checklist is fully launchable. It links transparent calculation steps and compatible carry-forward paths while keeping every tool’s assumptions visible.

Use the workflow hubs below to find focused pump sizing, HVAC, compressed-air, boiler, water-treatment, OEE, energy and process-plant checklists.

Minerals & Processing Checklists

View Minerals & Processing workflow hub β†’

Flotation Plant Mass Balance

Process Engineer

Complete mass balance from slurry density through to concentrate and tailings production.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Multi-Stage Flotation Analysis

Process Engineer

Model multi-stream mass balances and optimize yield and mass pull.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Hydraulics & Pumping Checklists

View Hydraulics & Pumping workflow hub β†’

Pump Cavitation & Energy Cost

Plant Operations Manager

Evaluate NPSHA margins and estimate life-cycle operating energy costs.

3 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Plant Water Balance & Audit

Environmental Engineer

Track process water demand, thickener settling, and recycling efficiency.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Bulk Material Handling Checklists

View Bulk Material Handling workflow hub β†’

Commercial Dry Tonnage

Logistics Manager

Convert moist weights to dry billable tonnage and size screw conveyors.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Electrical & Energy Checklists

View Electrical & Energy workflow hub β†’

HVAC Controls & Automation

Controls Engineer

Scale sensor signals, tune PID loops, and calculate chilled water capacity.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Plant Utilities & Operations Checklists

View Plant Utilities & Operations workflow hub β†’

Industrial Electrical Load & Transformer Sizing

Electrical Engineer

Move from measured three-phase load and motor current to a planning-level transformer capacity and annual electricity-cost baseline for plant utility planning.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Water Utility Pump Station & Energy Audit

Plant Operations Manager

Audit process-water demand, calculate water-pipe velocity and friction loss, determine planning-level TDH and hydraulic duty, and estimate annual pumping energy cost.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 7 CALCULATION STEPS
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Industrial Energy & Carbon Audit

Energy Auditor

Build a plant electricity baseline, estimate annual cost and Scope 2 emissions, then screen PV and battery capacity for a measured industrial load profile.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Rectangular Tank & Water Transfer Pump Check

Mechanical Engineer

Start with measured tank capacity, then screen water-pipe velocity, friction loss, total dynamic head, hydraulic duty, and annual transfer-pumping cost.

3 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 7 CALCULATION STEPS
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Backup Power Load & Battery Runtime Screening

Systems Engineer

Establish critical three-phase load, screen transformer capacity, and calculate battery runtime and required amp-hour capacity for a declared backup duration.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Diesel Generator Fuel & Emissions Audit

Energy Auditor

Tie emergency electrical load to generator fuel rate, daily diesel demand, annual energy cost, and a documented emissions screen.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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Industrial Power Factor & Demand Optimization

Electrical Engineer

Estimate reactive compensation, apparent-power reduction, and three-phase current before and after a planning-level power-factor correction check.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Compressed-Air Energy Audit

Energy Auditor

Estimate compressor power from free-air delivery and absolute pressure ratio, cross-check motor current, and translate the result into annual energy cost and Scope 2 emissions.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 5 CALCULATION STEPS
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Water-Treatment Chemical Dosing Check

Environmental Engineer

Tie process-water balance to active chemical dose, prepared-solution volume, day-tank capacity, and fresh-versus-recycled water assumptions.

4 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 6 CALCULATION STEPS
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Open-Pit Mine Planning

Mining Engineer

Calculate RQD rock mass ratings, stripping ratios, and ore inventory volumes.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Aquaculture & Agri-Tech Checklists

View Aquaculture & Agri-Tech workflow hub β†’

RAS Aquaculture System Sizing

Systems Engineer

Determine biofilter ammonia capacity, oxygen demand, and tank turnover rates.

1 scope-limited calculation has explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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Laboratory & Analytical Checklists

View Laboratory & Analytical workflow hub β†’

Laboratory QA/QC Analytical Pipeline

R&D Chemist

Determine chemical molarity via titration, scale-up volumetric flow, and interpolate D80/D50 particle sizes from sieve analysis.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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HVAC & Industrial Cooling Checklists

View HVAC & Industrial Cooling workflow hub β†’

Industrial Cooling Sizing Pipeline

HVAC Engineer

Calculate factory ventilation requirements, chilled water cooling capacity, and cooling tower makeup water.

2 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 3 CALCULATION STEPS
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HVAC Airflow, Duct & Fan Sizing Check

HVAC Engineer

Move from room air-change requirements to equivalent duct size, fan power, and a sensible cooling-load screen for industrial HVAC planning.

4 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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General Industrial Manufacturing Checklists

View General Industrial Manufacturing workflow hub β†’

OEE, Takt Time & Production Capacity Assessment

Plant Operations Manager

Translate demand into takt time, estimate line capacity, calculate availability-performance-quality OEE, and record site-specific utilization definitions.

4 scope-limited calculations have explicit operating limits.

CHECKLIST INCLUDES 4 CALCULATION STEPS
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